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Maxi-Therm vertical flooded heat exchanger installation by ICA Heating
Maxi-Therm Authorized Dealer — NJ & NY

Commercial Heat
Exchangers

ICA Heating is an authorized Maxi-Therm distributor serving New Jersey and New York. Vertical flooded steam heat exchangers for domestic hot water, building heat, clean steam generation, and process applications — factory-assembled on single skids with full BAS integration.

20%Lower Install Cost
40%Space Savings
316LStainless Steel
24/7Emergency Service
Maxi-Therm Technology

Vertical Flooded Design.
Maximum Energy Extraction.

Maxi-Therm's patented vertical flooded heat exchanger design keeps full, uncontrolled steam pressure inside the shell at all times — with the control valve on the condensate side. This allows you to extract both the latent heat and a significant portion of the sensible heat from every pound of steam, generating 5–20% energy savings over conventional heat exchanger designs.

Every Maxi-Therm system ships as a factory-assembled, pre-piped, pre-wired skid package — replacing an entire conventional mechanical room with a single unit. This reduces installation cost by 20%, saves 40% of floor space, and simplifies ongoing maintenance for the life of the system.

As an authorized distributor, ICA provides complete Maxi-Therm system engineering, equipment selection, installation coordination, startup, and 24/7 lifecycle service across New Jersey and New York.

Latent + Sensible Heat Recovery
Extract both latent and sensible heat from steam — 5–20% more energy per pound than conventional designs that modulate steam pressure.
Single-Skid Factory Assembly
Heat exchangers, control valves, safety devices, blending valves, and control panels — all pre-assembled on one structural base.
316L Stainless Construction
Clean steam and sanitary applications use 316L SS. Standard systems available in 304 SS, carbon steel, and 90/10 Cu/Ni for DHW piping.
Smart Controls & BAS
Color HMI touchscreen with BACnet (IP/MSTP), LON, and Modbus (RTU/TCP) — full building automation integration out of the box.
Steam-to-Hot-Water

Building Heat &
Hydronic Distribution

Vertical flooded U-tube heat exchangers with condensate-side control — Simplex, Duplex, Triplex, and Zerolag configurations for every redundancy requirement.

Steam-to-Hot-Water
MCU Simplex
Single Heat Exchanger — Feedback Control

A single skidded vertical flooded steam heat exchanger with electronic condensate control valve, safety shut-off valve, start-up valve, and integrated control panel. The feedback system controls liquid set point via the condensate side — keeping full steam pressure inside the heat exchanger at all times for maximum energy extraction.

  • Type: Vertical flooded U-tube, single unit
  • Control: Electronic condensate-side feedback control
  • Includes: Control valve, safety shut-off, start-up valve, panel
  • Mounting: Factory-assembled on structural skid
Steam-to-Hot-Water
MCU Duplex / Triplex
Parallel Redundancy — Feedback Control

Two or three heat exchangers installed in parallel on one structural base — each with its own condensate control valve, safety shut-off valve, start-up valve, and individual control panel. Provides built-in redundancy and the ability to service one unit while the others remain online.

  • Type: Vertical flooded U-tube, 2 or 3 units in parallel
  • Control: Individual condensate-side feedback per unit
  • Redundancy: Service one unit while others remain online
  • Mounting: All units on single structural base
Steam-to-Hot-Water
MCU Duplex Zerolag
Full Redundancy — No Lead/Lag Required

Two heat exchangers at 100% of required capacity installed in series — both are always fully or partially redundant, eliminating the need for lead/lag sequencing. The Zerolag design ensures uninterrupted hot water delivery even during maintenance or equipment failure.

  • Type: Vertical flooded U-tube, 2 units in series
  • Capacity: Each unit at 100% — full redundancy
  • Advantage: No lead/lag operation required
  • Application: Critical facilities requiring zero downtime
Domestic Hot Water

Instantaneous Steam-to-DHW
with ±4°F Accuracy

VFFF instantaneous and EBV Side-Arm skid packages — mechanical or electronic blending for hospitals, schools, food processing, and critical process control.

Instantaneous DHW
VFFF — Feed Forward Instantaneous
Mechanical Blending — No Electricity Required

Vertical double-wall flooded steam-to-hot-water heat exchanger with a three-way non-electric blending valve. The VFFF delivers instantaneous domestic hot water from 0 to max capacity with a temperature differential of just ±4°F — no storage tank required. The self-contained mechanical blending valve eliminates the need for electric or pneumatic equipment.

  • Type: Vertical double-wall flooded, instantaneous
  • Accuracy: ±4°F temperature differential
  • Blending: Self-contained mechanical — no electricity needed
  • Pressure: 5–40 psig steam operating range
Instantaneous DHW
VFFF-D — Electronic Feed Forward
BACnet Control Panel — Full BAS Integration

The electronic version of the VFFF — a vertical double-wall flooded heat exchanger with an electronic three-way control valve and BACnet-enabled control panel. Provides precise temperature control with full building automation system integration for remote monitoring and data logging.

  • Type: Vertical double-wall flooded, instantaneous
  • Control: Electronic three-way valve with BACnet panel
  • Integration: BACnet (IP/MSTP), Modbus (RTU/TCP)
  • Application: Hospitals, schools, food processing, labs
DHW Skid Package
EBV-PFFF Side-Arm
Master Mixing Valve — Complete Skid Package

A complete duplex high-pressure steam-to-domestic-hot-water system with pre-mounted master mixing valve per local code, using double-wall flooded steam heat exchangers. The Side-Arm series combines a water-to-water heater and steam-to-hot-water shell-and-tube heat exchanger on one compact skid — ideal for new building projects requiring building heat and reheat.

  • Type: Duplex flooded HX with master mixing valve
  • Design: Complete factory-assembled skid package
  • Includes: DHW, building heat & reheat on one skid
  • Advantage: Small footprint, low maintenance costs
Clean Steam & Building Heat

Specialized Systems for
Critical Applications

Chemical-free clean steam generation for sterilization & humidification, plus integrated building heat packages that replace entire mechanical rooms.

Clean Steam
CSU — Clean Steam Generator
Chemical-Free Steam for Critical Processes

A shell-and-tube steam-to-steam heat exchanger that uses higher-pressure boiler steam to generate lower-pressure clean steam free of boiler water treatment chemicals. Built with 316L stainless steel for potable and sanitary applications — essential for hospital sterilization, pharmaceutical processing, and humidification systems.

  • Type: Shell-and-tube steam-to-steam generator
  • Material: 316L stainless steel (304 also available)
  • Tubes: ½" OD × 0.049" wall SA-249-TP316L U-tubes
  • Rating: ASME stamped — 150 psig @ 400°F
Building Heat
Building Heat & Process Systems
An Entire Mechanical Room on One Skid

Factory-assembled, fully integrated flooded heat exchanger systems for building steam heating and hydronic distribution. Maxi-Therm's single-skid design replaces an entire conventional mechanical room — eliminating field-assembled piping, reducing installation cost by 20%, saving 40% of floor space, and consuming 5–8% less energy than traditional steam systems.

  • Design: Factory-assembled, single-skid package
  • Savings: 20% installation cost, 40% space, 5–8% energy
  • Application: District steam, campus heating, hydronic systems
  • Advantage: No tempering system or cold-water pipes required
Need a steam-to-water or water-to-water heat exchanger?Our engineers will size and spec the right unit for your application.
The Maxi-Therm Advantage

Why Vertical Flooded
Outperforms Conventional

Maxi-Therm's vertical flooded design delivers measurable advantages in energy efficiency, installation cost, space savings, and system reliability.

5–20% Energy Savings
The vertical flooded design extracts both latent and sensible heat from every pound of steam — generating 5–20% energy savings over conventional heat exchanger designs.
40% Space Savings
Factory-assembled skid packages replace entire conventional mechanical rooms — reducing floor space requirements by up to 40% compared to field-assembled systems.
20% Lower Install Cost
Pre-assembled, pre-piped, pre-wired skids reduce field labor, eliminate coordination between trades, and cut installation costs by up to 20%.
No Condensate Pump Required
By keeping full steam pressure inside the heat exchanger and controlling on the condensate side, Maxi-Therm systems often eliminate the need for a dedicated condensate pump.
BACnet & Modbus Integration
Color HMI touchscreen panels with BACnet (IP/MSTP), LON, and Modbus (RTU/TCP) communication — full building automation system integration out of the box.
Built-In Redundancy
Duplex, Triplex, and Zerolag configurations provide full redundancy — service one heat exchanger while the others remain online, ensuring zero downtime.
Applications

Built for Every
Steam Application

From hospital sterilization to district steam conversion — Maxi-Therm heat exchangers serve the full spectrum of commercial and industrial steam heating applications.

Hospitals & Healthcare
Sterilization & DHW
Schools & Universities
Campus steam distribution
Office Buildings
District steam conversion
Industrial & Process
CIP, process heat, labs
Pharmaceutical
Clean steam generation
Food & Beverage
Sanitary hot water & CIP
Multi-Family Residential
Central steam DHW
Water Treatment
Process heating systems
Frequently Asked Questions

Common Questions About
Heat Exchangers

What is a vertical flooded heat exchanger and why is it more efficient?
A vertical flooded heat exchanger keeps full, uncontrolled steam pressure inside the shell at all times, with the control valve on the condensate side rather than the steam side. This design allows you to extract both the latent heat (from steam condensation) and a significant portion of the sensible heat from every pound of steam — generating 5–20% energy savings over conventional designs that modulate steam pressure.
What's the difference between the MCU and VFFF models?
The MCU (Modulating Condensate U-tube) is a semi-instantaneous steam-to-hot-water heat exchanger that requires a buffer tank or 15% water recirculation. The VFFF (Vertical Flooded Feed Forward) is a fully instantaneous design that delivers hot water from 0 to max with ±4°F accuracy — no storage tank required. The VFFF is ideal for applications requiring instant response, while the MCU is better suited for higher-pressure steam systems where cost and energy savings are prioritized.
What is clean steam and when do I need a clean steam generator?
Clean steam is steam generated without boiler water treatment chemicals — essential for applications where steam directly contacts people, products, or sterile environments. This includes hospital sterilization (autoclaves), pharmaceutical manufacturing, humidification systems, and food processing. Maxi-Therm's CSU clean steam generator uses higher-pressure boiler steam to produce lower-pressure chemical-free steam through a 316L stainless steel shell-and-tube heat exchanger.
Can Maxi-Therm heat exchangers replace an entire conventional mechanical room?
Yes. Maxi-Therm's factory-assembled skid packages integrate heat exchangers, control valves, safety devices, blending valves, and control panels on a single structural base. This eliminates field-assembled piping between separate components, reduces installation cost by 20%, saves 40% of floor space, and simplifies ongoing maintenance — effectively replacing a conventional mechanical room with one skid.
Does ICA provide installation and service for Maxi-Therm heat exchangers?
Yes. ICA is an authorized Maxi-Therm distributor for New Jersey and New York. We provide equipment selection, system engineering, delivery coordination, installation support, startup, and ongoing preventive maintenance and repair service — including 24/7 emergency response for critical facilities.
What materials are Maxi-Therm heat exchangers built from?
Maxi-Therm uses 316L stainless steel for clean steam and sanitary applications, 304 stainless steel for standard steam systems, carbon steel shells for steam-only piping, and 90/10 copper-nickel for domestic hot water piping. Single-wall and double-wall tube configurations are available depending on local code requirements.
Maxi-Therm Heat Exchangers — NJ & NY
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